I utilise an innovative and creative design method of which I craft a useable model or prototype straight from an idea. My clients appreciate that they can see, feel and test out their concept in real time, make any changes they need to the prototype before proceeding to drawings and tooling, therefore resulting in many practical and cost saving benefits.
One of the biggest highlights for me is being able to turn my client's idea into a 3D replica that is better than they imagined it could be and see their reaction.
I will create a full size or scale model using a combination of polystyrene, fibreglass, resins, wood, plastic or metal. While doing this, I allow for the 'shrinkage' factor of whatever material will be used in the manufacture of the final product. The model can then be tested, modified and fine tuned prior to manufacturing, smoothing the progression to the tolling process.
From the model a mould is made using a combination of wood and resin. The mould can consist of two or more pieces, depending on the complexity of the product. The mould parts are duplicated is cast aluminium and the castings are then polished, fitted, framed and clamped to suit the chosen manufacturers requirements.
I have specialised in the area of new product design and tool design for rotational plastic moulds for many years. My engineering, problem-solving, and product design skills are sought after across a variety of industries.
I have become an expert in dealing with difficult design issues, and have also worked with large plastics manufacturers alongside their in-house designers for specific projects to solve their moulding dilemmas and avoid additional costs and time.